Skip to content
Service 06 / 10

Fabrication & Erection

On-site and workshop fabrication with erection of structural, piping and equipment scopes.

Capability items
20
Sectors
3
Discipline
Multi-disciplinary
Large fabricated steel duct section being transported on a multi-axle trailer

Large fabricated steel duct section being transported on a multi-axle trailer

Premier fabricates and erects the structural and plate-work backbone of industrial facilities: structural steel including platforms, handrails, walkways and gratings; ducts, stacks, flues, bins and hoppers; tanks and low-pressure vessels; and pipes with their fittings and supports.

Conveyor structures and gantries, walkways, large trusses and shutters are fabricated and installed to requirement, along with conveyor laying. Substation work including complete assembling, erection, fabrication, rigging, earthing, excavation and backfilling is executed as an integrated scope.

Fabrication is supported by plate bending machines up to 4000 mm width and 20 mm thickness, hydraulic pipe benders to 50 mm NB, pug cutting machines, pedestal and magnetic drills, and welding plant rated at 400 A and 600 A. IBR-certified welders and millwright fitters are part of the documented workforce.

Scope

What this service covers

Structural fabrication & erection

  • Fabrication and erection of steel structures
  • Conveyor structure and gantries, walkways and conveyor laying
  • Platforms, handrails, walkways and gratings
  • Large trusses and shutters
  • Structural steel work to requirement

Plate work & vessels

  • Ducts, stacks and flues
  • Bins and hoppers
  • Tanks and low-pressure vessels
  • Pipes, fittings and supports
  • Overhead and D.M. water tanks with M.S. structure

Fabrication plant

  • Plate bending — 2000 mm × 12 mm, 2000 mm × 16 mm, 4000 mm × 20 mm
  • Hydraulic pipe bender to 50 mm NB
  • Pug cutting machines; pedestal and magnetic drill machines
  • Welding transformers and rectifier sets at 400 A and 600 A; MIG welding sets
  • Hydraulic test pump to 150 kg/cm² (g)

Workforce disciplines

  • I.B.R. welders and coded welders
  • Millwright fitters and fabricators
  • Riggers and structural erectors
  • Draftsmen for fabrication detailing
  • Associate agencies for radiography, stress relieving, sand blasting and painting
Experience

Documented work in this discipline

Work orders on record where this service line was deployed.

  • O&M — Multi-discipline

    GMR Power (EMCO)

    2 × 300 MW, Warora–Chandrapur

    Mechanical, C&I and electrical operation and maintenance of the 2 × 300 MW thermal power plant.

  • O&M — Control & Instrumentation

    GMR Power (EMCO)

    2 × 300 MW, Warora–Chandrapur

    AMC for C&I operation and maintenance of the 2 × 300 MW thermal power plant, and BTG–BOP operation assistance.

  • O&M — CHP / BTG / BOP

    GMR Power (EMCO)

    2 × 300 MW, Warora–Chandrapur

    Service contract for operation assistance of CHP, BTG and BOP.

  • Construction — Civil & Transmission

    GMR Power (EMCO)

    2 × 300 MW, Warora–Chandrapur

    Civil works and mechanical erection of transmission line.

  • Construction — Civil & Mechanical

    SEDC, China

    WPCL Warora site

    Manpower support for construction of chimney, T.G. and civil structural work; formation of railway track earthwork including excavation and backfilling; erection and fabrication of C.W. piping, D.M. water tanks, fuel oil storage tanks and high-capacity pressure vessel.

  • Solar — Balance of Plant

    Tata Power Solar

    —

    Chain link fencing work.

Service 06

Need fabrication & erection on a live plant?

Send the plant, the scope and the window available. Premier will respond with the disciplines, manpower and machinery it would deploy.